Real Time Asset Monitoring using Digital
Twin Approach
Business Needs :
Developing efficient and compliant gear Box is a complex challenge in the engineering industry. Gearbox systems involve intricate interactions between components like shafts, bearing, and gears. Traditional methods struggle to:
- Simulate dynamic interactions under diverse operating conditions.
- Validate corrective actions before applying changes to critical components.
Solution :
- A virtual representation of the entire Gearbox, including shafts, bearing, and gear systems. They contain various phases such as Data acquisition, Data processing, Condition assessment, Diagnostic and Decision analytics
- Integrates IoT sensor data to provide real-time updates and predictive insights for wear, efficiency, and performance.
- Utilizes data models to refine simulations of gearbox dynamics, load management, and energy efficiency.
Outcome:
- Remote asset monitoring outcome supports the customer to take JIT decision and reduce cost.
- Simulations capture detailed Gearbox behavior under various loads, speeds, and conditions, enabling engineers to identify optimization opportunities early.